Mechanical Engineer I

Description: We are seeking a highly skilled Mechanical Engineering Contractor with strong CAD expertise and hands-on experience operating metrology equipment-specifically Computed Tomography (CT) scanners. This role will support ongoing R&D, product development, and validation activities, with additional responsibilities in injection molding process support, part inspection, and documentation. The ideal candidate is detail-oriented, technically strong, and comfortable working in a fast-paced engineering environment with minimal supervision.
Key Responsibilities
Metrology & CT Scanning
•Operate industrial CT scanners and related metrology equipment for dimensional analysis and internal structural evaluation of components.
•Generate and interpret 3D datasets, including voxel-based reconstructions and high-resolution scans preferably on VolumeGraphics VGStudio MAX.
•Perform GD&T-based dimensional inspections and create comprehensive metrology reports.
•Identify defects, internal features, voids, and dimensional variances through CT analysis.
•Maintain scan logs, and data-storage workflows.
CAD & Mechanical Engineering
•Create, modify, and update 3D CAD models and 2D drawings (e.g., SolidWorks, Creo, or equivalent).
•Perform tolerance analyses and ensure design intent is captured accurately.
•Collaborate with cross-functional teams to support design improvements and manufacturability evaluations.
•Assist in prototype development and design verification activities.
Injection Molding Support
•Support injection-molded part evaluations, including first-article inspections and mold-validation tasks.
•Analyze molded part defects (sink, warp, flash, dimensional drift) using both CAD and CT data.
•Collaborate with tooling engineers, mold technicians, or external vendors as required.
•Support mold trials, sample coordination, and part quality documentation.
Documentation & Reporting
•Prepare detailed engineering reports summarizing scan results, dimensional deviations, and key findings.
•Maintain accurate project documentation, revision histories, and compliance-related data.
•Present findings to engineering teams, management, or suppliers as needed.
Qualifications
Required
•Bachelor's degree in Mechanical Engineering, Manufacturing Engineering, or related field; or equivalent technical experience.
•Proficiency with CAD modeling and drafting software (SolidWorks, Creo, or similar).
•Hands-on experience operating CT scanners or similar 3D metrology equipment (CMM, laser scanning, etc.).
•Strong understanding of GD&T, dimensional analysis, and tolerance stacks.
•Familiarity with injection molding processes and molded-part evaluation.
•Ability to interpret engineering drawings, specifications, and material standards.
•Strong analytical, organizational, and communication skills.
Preferred
•Experience with metrology software (e.g., VGStudio MAX, PolyWorks, GOM, Zeiss Calypso, PC-DMIS).
•Experience with DFM/DFA evaluations for plastic components.
•Knowledge of polymer materials and molding parameters.
•Prior experience in an R&D or product development environment.
Personal Attributes
•Detail-oriented with strong problem-solving abilities.
•Comfortable working independently with minimal supervision.
•Ability to manage multiple projects and meet tight timelines.
•Team-oriented mindset and strong communication skills.


Custom Fields:
Name: Work Desk Phone Number Required
Value: No


Name: Worker Time Type
Value: Full Time


Name: Workspace
Value: None


Name: Remote Worker
Value: No


Name: Badge ID Required
Value: Yes


Name: Supervisory Org
Value: Pin Dev and Metrology(Abu Mohamed Ali)-60000177


Name: Invoice Type
Value: USA-ARL-Staffing-USD


Name: System Access Required
Value: Yes