Plant Maintenance Manager
- 401(k)
- Health insurance
- Dental insurance
- Vision insurance
- Paid time off
- Employee Assistance Program (EAP)
- Bachelor’s degree in Engineering, Industrial Maintenance, or a related field, or equivalent experience
- 5+ years of maintenance leadership experience in a manufacturing or industrial environment
- Experience in continuous extrusion processes and/or mechanical and pneumatic conveying systems
- Knowledge of PLCs and automation
- Ability to read and understand process flow and shop drawings
- Strong knowledge of mechanical, pneumatic, hydraulic, and electrical systems
- Strong knowledge of preventive and predictive maintenance programs
- Strong troubleshooting, planning, and organizational abilities
- Proven leadership and team management skills
- Proficiency in Microsoft Office
- Knowledge of OSHA regulations, machine safety standards, and environmental compliance requirements
- Demonstrated knowledge of PPE requirements, selection, use, and regulatory compliance
- Availability to be on call outside regular working hours
Equipment & Facility Reliability
- Ensure maximum uptime and reliability of all production, utility, and facility systems.
- Develop, implement, and continuously improve preventive and predictive maintenance programs.
- Lead troubleshooting, root cause analysis, and permanent corrective actions for recurring failures.
- Plan, schedule, and prioritize maintenance work orders in coordination with Production.
- Balance emergency, corrective, and preventive maintenance activities.
- Ensure all work is executed safely, efficiently, and on schedule.
- Supervise, develop, and mentor the maintenance team.
- Assign work, evaluate performance, and ensure required training and certifications.
- Promote a strong culture of safety, accountability, and continuous improvement.
- Ensure full compliance with OSHA, environmental regulations, and company policies.
- Lead safety initiatives related to equipment, lockout/tagout (LOTO), and machine guarding.
- Participate in plant audits, including safety, insurance, and regulatory audits.
- Act as Safety Coordinator during workplace emergencies.
- Immediately address workplace incidents or accidents that cause harm or injury to the environment and/or personnel.
- Participate with the Plant Manager in preparing the annual maintenance budget.
- Control maintenance costs, including labor, spare parts, contractors, and capital repairs, while maintaining equipment performance and safety.
- Support capital planning for new equipment, upgrades, and plant expansions.
- Define critical spare strategies based on FMEA risk analysis.
- Ensure all parts, preventive maintenance, corrective maintenance, and work orders are accurately managed within the Computerized Maintenance Management System (CMMS).
- Maintain the integrity of the CMMS parts database, including min/max levels, vendors, lead times, and equipment linkage.
- Optimize inventory and manage service contracts and spare part suppliers.
- Define PM frequencies based on OEM guidance, equipment criticality, failure history, and FMEA analysis.
- Monitor PM compliance and optimize maintenance plans using Mean Time Before Failures (MTBF) and breakdown trends.
- Implement predictive tools where applicable, including vibration, thermography, and oil analysis.
- Ensure all PM and CM activities are fully managed, scheduled, executed, and documented within the CMMS.
- Support the installation, commissioning, and startup of new equipment.
- Collaborate with Engineering, Production, and Quality on equipment upgrades and process improvements.
- Track and report KPIs, including downtime, MTBF, PM compliance, and performance versus budget.
- Use data to drive reliability and continuous improvement.
- Perform other responsibilities as assigned by the Plant Manager.
- Work in tight spaces, at heights, and in environmentally unfriendly conditions.
- Be available on call outside regular working hours.
- Wear required PPE at all times.
- Traverse the property and facility to diagnose building issues and plan repairs or maintenance.
- Be physically able to perform repairs when needed.
- Work in tight spaces and at heights.
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