Plastics Changeover and Tooling Mechanic
About the Role
When a production line needs to pivot, you’re the go-to expert. You’ll lead mechanical changeovers—setting up lines, swapping molds and trim tools, replacing guide bars, dialing in pick adjustments, and fine-tuning control parameters. You’ll troubleshoot equipment issues, optimize related systems, and keep quality and throughput on target. You’ll also support a robust preventive maintenance cadence (weekly, monthly, quarterly), including component rebuilds on trim presses, formers, printers, grinders, tooling, and automation assets. Flexibility to work overtime, be on call, and adjust hours/shifts/teams is essential.
A Day in the Life
- Execute efficient major and minor changeovers from tear-down to verified production start-up.
- Disassemble, clean, repair, and reassemble tooling per maintenance standards and in response to component failures.
- Own full mold change cycles: disconnect, remove, relocate, install, reconnect, set up, and validate through to production.
- Manage tooling storage and organization for readiness and quick retrieval.
- Drive changeover time-reduction initiatives and best practices.
- Maintain tool cleaning systems, including the cleaning tank—change filters, refresh solution, and clean the tank itself.
- Support and perform mold PM schedules; regularly clean and inspect molds.
- Document and maintain history records for specific molds.
- Recommend modifications or upgrades that minimize downtime and improve reliability.
- Pitch in on daily routines such as mold cleaning and shop set-ups; perform mold changes as needed.
- Train and oversee associates to protect the integrity of changeovers and machine set-ups.
- Keep work areas clean, organized, and safe to enhance efficiency.
- Specify and procure spare parts to maintain uptime.
- Assist with process technician tasks as assigned and perform all other duties as needed.
What You Bring
- Experience as a skilled machinist in a high-precision manufacturing environment (preferred).
- Desktop application proficiency, including data collection and analysis.
- Proven ability with close-tolerance fabrication, component assembly, and machine set-up.
- Strong use of precision measurement and set-up tools.
- Comfort with computerized machine controls and HMIs.
- Highly organized problem-solver who can juggle multiple priorities; self-motivated with accountability.
- Clear written and verbal communication across all organizational levels.
- Strong work practices; understands work design and can act without step-by-step direction.
- Self-directed, minimal-supervision operator with a continuous-improvement mindset.
- Team player willing to assist with process technician responsibilities as assigned.
- Preferred knowledge: hydraulic, electrical, mechanical, and general maintenance.
- Preferred industry background: injection molding and/or plastics.
- Preferred: experience operating cranes and forklifts and handling heavy molds.
Education
- High School Diploma or GED required.
Proficiencies
- Plastic extrusion
- Injection molding
- Thermoforming
- Tool/die/mold set-up
Machines & Technologies You’ll Use
- Injection molding machines
- Extrusion machines
- Blow molding machines
Work Rhythm
Expect variable scheduling with overtime, on-call needs, and shift/team adjustments based on production priorities.
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